| What
is Plant Asset Management? |
Plant Asset Management
is the integration of multiple pieces of equipment lifetime information such
as cost, repairs, design details, predicted condition, operating history and
overhauls in order to make efficient equipment repair or reliability decisions.
To make the best decision on the operation maintenance, repair and replacement
of plant equipment you need information integrated from multiple plant data
source. In many plants, the data exists but cannot be integrated into an information
presentation, which provides you with “the whole picture”. Software
is available that is designed to provide complete “integrated” equipment
lifetime information to plant personnel and managers who must make the correct
equipment decision rapidly.
Architecture and Functional
Components of Organization
 |
Record
of what location exist |
 |
What
equipment is owned |
 |
Where
equipment is located |
 |
What
spares are available |
 |
Search
can give similar components from installed or spare inventories. |
 |
Integrated
condition information from multiple predictive technologies and presents
an integrated and summarized condition assessment for general plant use
through web based reports. |
 |
Provides
condition and repair history by asset ID or location. |
 |
Provides
repair shop repair findings entry. |
 |
Provides
compilation of MTBF and root cause of failure analysis. |
 |
Components
or locations with life duration shorter than anticipated are flagged for
analysis and improvement. |
| To
improve reliability of equipment you must know plant history information
such as time to failure (MTBF), cost of failures, and cause of failures,
and provide analysis of |
| 1. |
Time
to failure (MTBF) for equipment and locations and MTBF for specific groups
like manufactures, area, size, etc. |
| 2. |
Cost
of failure ranked from highest to lowest for areas, functions, assets, groups,
components, and repairs. |
| 3. |
Cause
of failure , breakdown of primary causes of failure within the plant. |
| Web-based
Reports and information Exchange. |
| Information
is in the hands of any plant employee quickly. Software allows hundreds
or even thousands of plants users to get the machine information they need. |
| Benefits
of a Good PAM Program |
|
Reduces
the cost of unreliability. |
|
Manages
plant equipment strategically for lowest life cycle. |
|
Increases
effectiveness of Predictive Condition information and repair planning. |
|
Elimination
of failures in service in assets which disrupt production and cause high
maintenance cost. |
|
Increase
operating life period between failure by the systematic elimination of Root
Causes of Failure. |
|
Funding
of reliability improvement must come from the cost of unreliability. |
|
Downtime |
|
Repairs/Replacement
Cost |
|
Maintenance
Labour |
|
Quality |
|
Safety |

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VibroDynamics Inc. Copyright © 2004
VibroDynamics Inc. Copyright © 2002
VibroDynamics Inc. Copyright © 2000